How do you minimize electrical interference in a measurement system

Submitted by Robd on

Minimizing electrical interference in a measurement system is essential for ensuring accurate and stable sensor readings. Here are key strategies to reduce noise and interference:

1. Use Shielded Cables

  • Choose cables with shielding (braided or foil) to prevent external electromagnetic interference (EMI).
     
  • Properly ground the shielding at a single point to avoid ground loops.

2. Proper Grounding

  • Ensure all equipment is grounded to the same reference point to avoid ground loops.
     
  • Use single point grounding configurations instead of daisy-chaining grounds.

3. Keep Signal Wires Away from Noise Sources

  • Route sensor cables away from power lines, motors, transformers, and other high-current equipment.
     
  • Avoid running signal wires parallel to AC power cables; if necessary, cross them at a 90-degree angle to minimize coupling.

4. Use Twisted Pair Wiring

  • Twisting signal wires together helps cancel out differential noise, improving signal integrity.

5. Implement Low-Pass Filtering

  • Add filters to remove high-frequency noise from the signal.
     
  • Analog or digital low-pass filters can be applied depending on the system.

6. Isolate Power and Signal Grounds

  • Use separate power and signal grounds to prevent electrical noise from affecting measurement accuracy.
     

7. Reduce EMI from External Sources

  • Use ferrite beads or chokes on cables to suppress high-frequency interference.
     
  • Shield enclosures and use metal cases for electronics to block radiated EMI.

8. Stabilize the Power Supply

  • Use clean, regulated power sources to prevent voltage fluctuations from introducing noise.
     
  • Consider using isolated power supplies or voltage regulators.

9. Use Optical or Galvanic Isolation

  • Optical isolators and isolation transformers help prevent noise from being transferred between circuits.
     

By following these techniques, you can significantly reduce electrical interference and improve the accuracy of your measurement system. Need help optimizing your setup? Contact us today!